Factory-direct · Free dieline & 3D mock-up
Flexible packaging manufacturer

Custom flexible packaging, engineered around your brand.

From stand-up pouches to high-barrier roll film — we handle structure design, 10-colour printing, lamination and converting in one facility. Low MOQ, fast sampling and export-ready documentation.

  • Free dieline & 3D mock-up
  • 7–12 day sampling
  • FDA & EU food-contact materials
0 working day
Quotation turnaround
0 pcs
Minimum order quantity
7–12 days
Printed sample lead time
60–200 µm
Laminate thickness range

Certified, audited and food-contact compliant

BRCGS Packaging ISO 9001:2015 ISO 22000 / FSSC FDA food contact EU 10/2011 Recyclable & compostable structures
What we make

Packaging formats for food, beverage, pet, home care & personal care

Every format below is produced in-house, so you can mix structures, closures and finishes without moving between suppliers.

Best seller

Stand-up pouches

Zipper, slider, spout, valve or tear-notch options with matte, gloss or soft-touch finishes.

50–200 mm width 60–180 µm MOQ 5,000 pcs
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Flat-bottom & side-gusset bags

Maximum shelf presence with five printable panels and excellent stackability on shelf.

250 g – 5 kg Coffee valve MOQ 5,000 pcs
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Spouted pouches & liquid packaging

Leak-proof spout insertion for sauces, juices, detergents, baby food and refill formats.

100–1,500 ml Aseptic & hot-fill MOQ 10,000 pcs
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Retort & high-barrier pouches

Aluminium and metallised structures that survive 121 °C retort while protecting flavour and aroma.

121 °C / 30 min OTR < 0.5 cc MOQ 5,000 pcs
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Kraft paper & compostable bags

Paper-look structures with a recyclable or home-compostable barrier layer for eco-led launches.

Food-grade kraft Mono-PE / PLA MOQ 10,000 pcs
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Roll film & laminates

Unprinted or printed reels for your own VFFS, HFFS and flow-wrap lines, with structure support.

60–200 µm Width to 1,300 mm MOQ 100 kg
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One factory, one accountable partner

Structure, print, laminate, convert — no hand-offs, no finger-pointing

Most quality problems in flexible packaging come from work being split across suppliers. We keep the whole chain in-house, so your artwork, barrier spec and sealing performance are validated against each other before anything ships.

  • 10-colour rotogravure plus digital short-run for pilots and seasonal SKUs.
  • Solventless & solvent-based lamination with food-grade adhesives and full traceability.
  • In-house lab for seal strength, COF, leak, drop and WVTR/OTR testing.
  • Free dieline and 3D mock-up so you can approve the bag before paying for plates.

Structure design

Barrier modelling and material selection matched to shelf life, fill temperature and distribution.

Printing

Rotogravure, flexo and digital with Pantone matching, HD screening and colour consistency control.

Converting

Pouch making, spout insertion, zipper application, laser scoring and slitting to your line width.

Quality lab

COA, migration testing and photo-documented QC reports accompanying every shipment.

How a project runs

From brief to container in six controlled steps

You get a named project contact, a fixed timeline and photo updates at each milestone.

  1. Brief & structure proposal

    Send product type, fill weight, shelf life and target market. We reply within 24 hours with recommended structures.

  2. Dieline & 3D mock-up

    Free dieline and realistic mock-up on your artwork so stakeholders can approve before tooling starts.

  3. Sampling & approval

    7–12 working days for printed samples, with fill trials supported on request.

  4. Plate making & production

    Cylinders engraved against the approved artwork, then scheduled onto the press with a locked-in date.

  5. QC & documentation

    Seal strength, leak and printing checks; COA, packing list and photos issued before dispatch.

  6. Export & aftersales

    Cartons on pallets, pallets in containers, with FOB/CIF/DDP support and reorder reminders.

ParameterRange we run
Common structuresPET/PE, PET/AL/PE, PET/VMPET/PE, kraft/AL/PE, PET/EVOH/PE, mono-PE & mono-PP
Thickness60 – 200 µm (total laminate)
Pouch width50 – 600 mm (wider on request)
Print coloursUp to 10 colours rotogravure, 8 flexo, 4-colour digital
Minimum order5,000 pcs printed pouches · 100 kg roll film
Sampling lead time7 – 12 working days
Mass production18 – 28 days after artwork and deposit confirmed
IncotermsEXW · FOB · CIF · DAP · DDP

Not sure your product fits? Send the product and target shelf life — we will tell you honestly whether flexible packaging is the right format.

Sustainability

Lower impact, without losing shelf life

Recyclable mono-material structures can be a real downgrade if the barrier is wrong. We model the trade-off first, then recommend the lightest structure that still hits your shelf-life target.

Mono-material PE / PP

Designed for existing PE recycling streams — drop-in on most VFFS lines.

Post-consumer recycled resin

Up to 30–50 % PCR in the sealant layer for non-direct-food-contact applications.

Home & industrial compostable

PLA, PBAT and paper-based laminates certified to EN 13432 where applicable.

Light-weighting

Typical 15–25 % film reduction by re-engineering the laminate, with equal barrier.

Why buyers stay

Reorders come from repeatable results, not from promises

Colour standards retained on file

Cylinders and a retained colour standard stay under your account, so a reorder is printed against the original reference rather than a re-matched sample.

Approve the bag before tooling

A free dieline and 3D mock-up let you sign off structure, size and artwork first, so plate or cylinder costs are never spent on a design you have not seen.

Test data issued with the shipment

Seal strength, COF and barrier results are reported per batch and travel with the goods, so your compliance file is complete before the container arrives.

Questions buyers ask

Straight answers before you send an enquiry

What is your minimum order quantity?
Printed pouches start at 5,000 pieces per design; roll film starts at 100 kg. For a first market test we can sometimes run 2,000–3,000 pieces on digital printing — tell us your target quantity and we will confirm what is possible.
How much do samples cost and how long do they take?
Unprinted samples in stock structures are free, you only cover courier. Custom-printed samples take 7–12 working days and are charged at cost, then credited against your mass-production order. Plate or cylinder costs are quoted separately and always shown before we proceed.
Can you help with artwork and dielines?
Yes. We issue the dieline for free, check your artwork for bleed, safe areas, barcode quiet zones and minimum font sizes, and return a 3D mock-up. If you have no designer, our in-house team can lay out a print-ready design from your logo and brand assets.
Are your materials food-contact compliant?
We use FDA-listed and EU 10/2011-compliant films and adhesives, and we produce under BRCGS and ISO 22000 systems. Migration test reports and certificates of analysis are provided on request for your compliance file.
What are your payment and shipping terms?
Typical terms are 30 % deposit with the balance against the bill of lading copy, or a letter of credit for larger programmes. We ship EXW, FOB, CIF, DAP or DDP by sea, air or express depending on urgency and volume.
How do you guarantee colour consistency between runs?
Every job keeps a retained colour standard and a press set-up card. Cylinders are stored under your account, so reorders are printed against the original reference rather than a re-matched sample. We also report Delta E against your target on each production run.

Send us your product and target cost per unit

You will get a structure recommendation, a printed sample plan and an FOB quotation within one working day — no obligation, no pushy follow-ups.